When working with a John Deere baler, operators may encounter issues such as net splitting, net not spreading correctly, or net wrapping on feeding rollers. This troubleshooting guide will address common problems and provide actionable solutions. Let's dive into frequently asked questions to help optimize your baler’s performance. 

Why Is My Net Splitting on the Bale? 

Are the Threads in the Net Laddering or Being Pulled Out? 

Laddering of threads or stitch pulling can occur if there is uneven net tension. This may be caused by misaligned components or improper brake settings. Check the net tension settings and adjust the brake to ensure even application of the net. 

Are Threads in the Net Catching on Feeding Rollers? 

Threads catching on the feeding rollers can cause the net to split or tear. Inspect and clean the feeding rollers regularly to prevent the net from catching on debris or uneven surfaces. 

Are the Threads in the Net Damaged Before Use? 

Damaged threads can result in net splitting during the baling process. Always inspect the net for defects before loading it into the baler to ensure it’s in good condition. 

Is the Net Cut Poorly Due to Incorrect Tension or Brake Settings? 

A poor net cut is often the result of improper net tension, which can be corrected by adjusting the brake. Fine-tune the brake settings to ensure a clean, even cut and reduce the chances of net splitting. 

Is the Net Cut Poorly Due to Feeding Roller Misalignment? 

Misaligned feeding rollers can cause the net to cut unevenly, leading to splits and tears. Check and adjust the alignment of the feeding rollers for a more precise net cut. 

Is the Net Damaged by Belt Lacing? 

Belt lacing can sometimes catch and damage the net, resulting in splitting. Inspect the belt lacing for rough edges or misalignment, and make sure it is properly maintained to prevent net damage. 

Is the Net Damaged by Friction from the Feeding Tray? 

Friction from the feeding tray can wear down the net, causing damage that leads to splitting. Inspect the feeding tray for rough spots or improper alignment and adjust as necessary to reduce friction. 

Is the Net Damaged by Loose Bungee Straps in the Spare Net Box? 

Loose bungee straps in the spare net box can cause damage to the net, leading to splitting when it’s applied to the bale. Secure the bungee straps properly to avoid damaging the net during storage and handling. 

Why Is the Net Not Spreading Properly? 

Is the Bale Shape or Density Causing the Net to Fail to Spread? 

If the bale is unevenly shaped or has inconsistent density, the net may fail to spread evenly across the bale. Adjust the baler settings to improve bale shape and density, ensuring even net application. 

Is Poor Net Tension Preventing the Net from Spreading? 

Insufficient net tension can result in the net bunching up or not spreading properly. Regularly check and adjust the net tension settings to ensure smooth net application. 

Are the Gas Struts and Net Tension Bar Functioning Efficiently? 

Faulty gas struts or a malfunctioning net tension bar can affect the net’s ability to spread evenly. Inspect these components regularly and replace or repair them if they are not functioning properly. 

Is the Brake Setting Correct? 

An incorrect brake setting can cause the net to fail to spread evenly across the bale. Ensure the brake is properly calibrated to apply the right amount of tension. 

Is Bad Net Feeding Causing Spreading Issues? 

Poor net feeding can lead to uneven spreading over the bale. Inspect the feeding mechanism for any obstructions, misalignments, or worn components that could be affecting performance. 

Are the Feeding Rollers Set Parallel? 

If the feeding rollers are not set parallel, the net may not feed correctly and may fail to spread evenly. Adjust the roller alignment to ensure smooth and consistent feeding of the net. 

Are Net Tails Pulling the Net Sideways During Feeding? 

Net tails can pull the net sideways during feeding, causing it to spread unevenly. Ensure that the net tails are properly aligned and trimmed to avoid this issue. 

Is the Net Cut Poorly Due to Tension Issues? 

Improper net tension can result in a bad cut, which may affect how the net spreads over the bale. Adjust the tension to ensure a clean cut and even spreading. 

Is the Feeding Tray Adjusted Uniformly? 

An improperly adjusted feeding tray can prevent the net from feeding evenly across the bale. Check the tray for alignment and adjust it uniformly to ensure smooth net feeding. 

Is Crop Trapped Between the Belts and Rollers? 

Crop debris trapped between the belts and rollers can obstruct the feeding process and prevent the net from spreading properly. Clean out any trapped material regularly to maintain efficient operation. 

Why Is the Net Wrapping on the Feeding Rollers? 

Are Threads in the Net Catching on the Feeding Rollers? 

Loose threads can catch on the feeding rollers, causing the net to wrap around them instead of feeding through the baler properly. Inspect and clean the feeding rollers regularly to prevent this issue. 

Is a Bad Net Cut Due to Poor Tension Causing the Wrapping? 

A bad net cut caused by poor tension can result in loose threads that wrap around the feeding rollers. Adjust the net tension to ensure a clean cut and prevent wrapping. 

Are Feeding Rollers Incorrectly Aligned, Causing the Net to Wrap? 

Misaligned feeding rollers can lead to improper net feeding and wrapping issues. Check and correct the alignment of the rollers to prevent wrapping. 

Are the Feeding Rollers Contaminated with Moisture or Crop Debris? 

Moisture or crop debris on the feeding rollers can cause the net to stick and wrap around the rollers. Clean the feeding rollers regularly to maintain smooth net feeding. 

Is the Net Bunching on the Feed Plate Behind the Feeding Rollers? 

Net bunching on the feed plate behind the feeding rollers can cause the net to wrap instead of feeding through smoothly. Inspect the feed plate for obstructions and adjust it to prevent bunching. 

Is the Net Feeding Before the Knife or Counter Knife Clears the Net Path? 

If the net feeds before the knife or counter knife is clear of the path, it may wrap around the feeding rollers. Adjust the timing of the net feed to ensure the knife is clear before feeding begins. 

Is the Drive Belt Pulley Positioned Correctly? 

An incorrectly positioned drive belt pulley can interfere with the net feeding process, causing wrapping. Inspect the pulley position and adjust it as necessary to ensure smooth net feeding. 

Final Maintenance Tips for Your John Deere Baler: 

• Routine Inspections: Perform regular inspections of key components like feeding rollers, trays, and the net tension system to catch potential problems early. 
• Cleaning: Keep rollers, belts, and trays clean and free from moisture or crop debris to prevent issues with net feeding and spreading. 
• Adjust Settings as Needed: Regularly adjust tension, brake settings, and feeding mechanisms to ensure your baler operates efficiently and produces high-quality bales. 

 

By addressing these common issues, you can improve the reliability and performance of your John Deere baler, ensuring smooth operation and consistent bale quality. 

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